
How to Add Inserts to Custom Boxes
When it comes to packaging, it’s not just about what’s on the outside. Inserts play a critical role in protecting products, enhancing presentation, and elevating customer experience. Whether you’re shipping electronics, beauty products, or Custom Jewelry Boxes, adding inserts to your custom boxes ensures everything stays in place and looks great on arrival.
At The Packaging World, we help businesses design packaging inserts that fit perfectly and function beautifully. Here’s how to do it right.
Why Inserts Matter
Inserts are more than just padding—they serve multiple functions:
- Protection: Prevent movement and reduce the risk of damage during transit.
- Organization: Keep products, accessories, or paperwork neatly arranged.
- Presentation: Enhance the unboxing experience by showcasing your product elegantly.
Especially in Custom Jewelry Boxes, inserts like foam or velvet not only protect the items but also create a premium feel.
Types of Packaging Inserts
The type of insert you choose depends on your product’s size, fragility, and packaging goals. Here are some popular options:
- Foam Inserts: Ideal for delicate or high-end items like jewelry or electronics. They can be die-cut to fit your products exactly.
- Cardboard Inserts: Affordable and eco-friendly, these are great for separating or holding lightweight products in place.
- Molded Pulp Inserts: Made from recycled paper, they offer sustainability and protection.
- Plastic or Acrylic Trays: Common in luxury packaging, providing a sleek look and strong support.
- Fabric or Velvet Linings: Used in Custom Jewelry Boxes to add elegance and softness while preventing scratches.
Steps to Add Inserts to Custom Boxes
1. Measure Precisely
Start by measuring your product dimensions and the internal size of your box. Precision is key—too tight and the item won’t fit, too loose and it may shift during transit.
2. Choose the Right Insert Material
Select an insert that matches your product needs and brand image. For example, a handmade bracelet might call for a velvet-lined foam insert, while a skincare kit may work well with molded cardboard.
3. Design the Insert Layout
Plan how your product and accessories will be placed inside the box. Sketch it out or work with a packaging designer to determine the most functional and aesthetic arrangement.
4. Prototype Before Mass Production
Always test your insert with a prototype. Make sure it holds everything securely, fits within the box, and enhances the overall look.
5. Integrate Branding Elements
Don’t forget to add branding elements like custom colors, logos, or printed instructions inside the insert. This adds to the professional feel and strengthens your brand identity.
Inserts in Jewelry Packaging
For Custom Jewelry Boxes, inserts are essential. We typically use:
- Foam cutouts to secure rings, earrings, or pendants.
- Cushioned bases with silk or velvet wraps.
- Magnetic lids and internal flaps to add elegance and function.
These features combine to offer protection and create a luxury unboxing moment your customers will remember.
Conclusion
Adding inserts to custom boxes is a smart move for any brand that values product protection and presentation. Whether you’re packing beauty kits or Custom Jewelry Boxes, inserts show customers you care about the details. At The Packaging World, we offer fully customizable insert solutions to take your packaging to the next level.